In the Precast Components 2.0 project (PCC 2.0), new real-digital process chains are being developed to extract concrete components from existing buildings that are to be demolished, which can then be refurbished and reused as "precast components" for new buildings. While digital-real process chains of new buildings usually start with digital planning before they are realized on the construction site, a real-digital process chain starts with an existing building.
The basis of this novel real-digital process is a digitization platform for acquisition, planning, management, logistics and manufacturing, which is being developed as a prototype. The real-digital process chain is then implemented in the construction of a life-size demonstrator in the form of a building section made up of refurbished PCC 2.0 elements.
The aim of the project is to developed a directly applicable, real-digital process chain which is realized by an intelligent linking of existing digital recording, planning, production and data management technologies. It was achieved with the help of digital tools such as 3D scans and the creation of "digital twins" as well as experimental and theoretical investigations.
[1] Kloft, H.; Baghdadi, A., Ledderose, L.; Tessmann, O.; Eschenbach, M.; Kuhn, C.; Wagner, A.-K.:Towards a hybrid modular construction system re-using precast concrete components, In: Fabricate 2024: Creating Resourceful Futures, ISBN: 9781800086357
[2] Baghdadi, A.; Heristchian, M.; Ledderose, L.; Kloft, H.: Experimental and Numerical Assessments of New Concrete Dry Connections concerning Potentials of the Robotic Subtractive Manufacturing Technique. In: Buildings, 2023, 13 (1), 210 doi.org/10.3390/buildings13010210
[3] Baghdadi, A.; Ledderose, L.; Ameri, S.; Kloft, H.: Experimental and numerical assessments of new concrete dry connections concerning potentials of robotic CNC manufacturing technique. In: Engineering Structures 280, 115605 doi.org/10.1016/j.engstruct.2023.115605
[4] Eschenbach, M.B., Wagner, A.-K., Ledderose, L., Böhret, T., Wohlfeld, D., Gille-Sepehri, M., Kuhn, C., Kloft, H., Tessmann, O., 2023. Matter as Met: Towards a Computational Workflow for Architectural Design with Reused Concrete Components, in: Gengnagel, C., Baverel, O., Betti, G., Popescu, M., Thomsen, M.R., Wurm, J. (Eds.), Towards Radical Regeneration. Springer International Publishing, Cham, pp. 442–455. doi.org/10.1007/978-3-031-13249-0_35
[5] Hauke, B., Kasal, B., Tessmann, O., Kloft, H., 2021. Perspektiven Zirkulären Bauens - Wiederverwendung von tragenden Bauteilen aus Holz, Stahl und Beton, in: Bundesingenieurkammer (Ed.), Ingenieurbaukunst 2022. Ernst & Sohn.