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  • ICA B "Flight Physics and Vehicle Systems"
Logo Sustainable and Energy Efficient Aviation of TU Braunschweig
B3.1 - Protective, multifunctional suction shells for hybrid laminar flow control: Design, integration, simulation and testing
  • ICA B "Flight Physics and Vehicle Systems"
    • B5.2 - Application of physics-based finite-element tools in stiffness tailored structures for cryogenic hydrogen storage for improved mechanical and thermo-mechanical response
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    • B3.5 - Production technologies for hybrid suction designs - Bonding of micro-perforated sheets for hybrid laminar flow control suction panels
    • B3.2 - Advancing the additive xHLFC suction panel concept towards wind-tunnel readiness
    • B3.1 - Protective, multifunctional suction shells for hybrid laminar flow control: Design, integration, simulation and testing
    • B2.5 - EverScale - Enhancement and verification of load alleviation technologies by subscale flight testing
    • B2.4- Hybrid load alleviation by fluidic/reversed control and nonlinear structures
    • B2.3 - ARGO2 - Integrated design of control methods for stability of elastic aircraft
    • B1.9 - Validation of turbulent boundary layer-induced sound transmission through a fuselage section
    • B1.8 - Wind-tunnel experiments of advanced design of swept-wing with suction surfaces
    • B1.7 - Extension of Correlation-based Transition Transport Models for Laminar Aircraft Design
    • B1.6 - Effective Design Methods and Design Exploration for Laminar Wing and Fuselage
    • B1.5 - Sensitivities of Laminar Suction Boundary Layers for Large Reynolds Numbers
    • B1.3- Physics of broadband noise of sound sources from installed propulsors
    • JRG-B1 - Physics of Laminar Wing and Fuselage
    • JRG-B2 - Flow Physics of Load Reduction
    • B1.1 - Propeller and wing aerodynamics of distributed propulsion
    • B1.2 - Aerodynamic analysis of partly embedded boundary layer ingesting propulsors
    • B1.3 - Fast non empiric prediction of propulsion installation related noise
    • B1.4 - Transition Prediction and Design of Hybrid Laminar Flow Control on Blended Wing Bodies Based on 3D Parabolized Stability Equations
    • B2.1 - Load reduction potential of nonlinear stiffness and damping technologies
    • B2.2 - Structural technologies enabling load alleviation
    • B2.3 - Active load Reduction for enabling a 1-G wing using fOrward-looking and distributed sensors (ARGO)
    • B2.4 - Morphing structures for the 1g-wing
    • B3.1 - Global and Local Design Methodology for Laminar Flow Control
    • B3.2 - Process simulation and multiscale manufacturing of suction panels for laminar flow control
    • B3.3 - Thin Plies in Application for Next Generation Aircraft (TANGA)
    • B3.4 - New methods for failure and fatigue analysis of suction panels for laminar flow control
    • B5.1 - ADEMAO: Aircraft Design Engine based on Multidisciplinary Analysis and Optimization
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B3.1 - Protective, multifunctional suction shells for hybrid laminar flow control: Design, integration, simulation and testing

Protective, multifunctional suction shells for hybrid laminar flow control: Design, integration, simulation and testing

Project overview of ICA B3.1.  Wing leading edge with sandwich structure with a celllular core for bird strike safety and hybrid laminar flow control.
Schematic illustration of project ICA B3.1.

The project ICA B3.1 aims to develop an additively manufactured, multifunctionally graded, triply periodic minimal surface wing leading edge with hybrid laminar flow control functionality resistant to high velocity impact bird strike loading.

Almost the entire wetted surface of today's commercial aircraft has a turbulent boundary layer. As a turbulent boundary layer results in viscous drag five to ten times larger than that of laminar boundary layers, hybrid laminar flow control (HLFC) has proven to be an efficient mean for drag reduction. In this approach, HLFC consists of laminar flow control (LFC) by boundary layer suction in the leading edge (LE) and natural laminar flow (NLF) by a smooth surface in the rear part of the wing. Due to the orientation in flight direction, the leading edge has to sustain high velocity impact (HVI) loads such as bird strike that may occur during flight. The general design goal is to absorb all the HVI energy within the leading edge structure to maintain structural integrity of the front spar as a main load carrying member.

Illustration of project ICA B3.1. Wing leading edge with sandwich structure with cellular core for bird strike safety and hybrid laminar flow control.

In regard to multifunctional, lightweight design, the leading edge structure is aimed to be made out of a triply periodic minimal surface (TPMS) structure, a cellular structure, that embodies a high specific energy absorption (SEA) and the capabilitiy to enable suction for LFC. TPMS structures will be investigated regarding their functional and mechanical properties. The goal is to functionally and mechanically optimise graded TPMS structures for a leading edge design that fulfills safety aspects and requirements for HLFC.

Details of the project

PhD Students

Mats Overbeck, M. Sc. (IFL)

Martin Schollerer, M. Sc. (DLR)

Student thesis

Open topics for student thesis and job offers at the IFL can be found on the following link: Stellenangebote / Job Offers (tu-braunschweig.de)

Publications

Lobitz, L.; Traub, H.; Overbeck, M.; Bien, M.; Heimbs, S.; Hühne, C.; Friedrichs, J.; Horst, P.: Aircraft wing design for extended hybrid laminar flow control. Aerospace, Vol. 10, 938, 2023, https://doi.org/10.3390/aerospace10110938

Overbeck, M.; Heimbs, S.; Kube, J.; Hühne, C.: Energy absorption of 3D-printed cellular structures for impact-resistant wing leading edge. 4th International Conference on Impact Loading of Structures and Materials (ICILSM 2024), Freiburg, Germany, May 13-17, 2024

Overbeck, M.; Heimbs, S.; Kube, J.; Hühne, C.: Energy absorption properties of 3D-printed polymeric gyroid structures for an aircraft wing leading edge. Aerospace, Vol. 11, 801, 2024, https://doi.org/10.3390/aerospace11100801 

Contact

Project lead

Prof. Dr.-Ing. Sebastian Heimbs (Project lead/TU BS IFL)

Prof. Dr.-Ing. Christian Hühne (Project Co-PI/DLR-FA)

Institut für Flugzeugbau und Leichtbau (IFL)
Institute of Aircraft Design and Lightweight Structures

TU Braunschweig
Hermann-Blenk-Str. 35
D-38108 Braunschweig

Institut für Faserverbundleichtbau und Adaptronik (DLR-FA)
Institute of Lightweight Systems and Composite Design

Deutsches Zentrum für Luft- und Raumfahrt (DLR)
Lilienthalplatz 7
D-38108 Braunschweig

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Cluster of Excellence SE²A –
Sustainable and Energy-Efficient Aviation
Technische Universität Braunschweig
Hermann-Blenk-Str. 42
38108 Braunschweig

se2a(at)tu-braunschweig.de
+49 531 391 66661

 

 

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